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KKE 402 HP : Automatic High Pressure Bus Wash Equipment

Equipment Overview

The Bus Wash Equipment KKE 402 is fully automatic and operated by one operator. KKE 402 moves on ground mounted rails. The bus is driven in position and remains stationary and trolley moves over the bus and executes all operations. The equipment uses latest high pressure technology which has no limitation about the shape of the vehicle.

The basic cycle contains three step washing sequence. The first pass is high pressure Pre-wash which soaks the dirt on the vehicle surface. The second pass is soap application process by specially developed nozzles by KKE. The third pass is high pressure rinse, which removes all the dirt, off the bus surface. The horizontal water nozzle bank follows the contour of the vehicle.


Features

KKE 402 HP Automatic Bus Wash Equipment : Standard Features

Parts of Equipment :

Trolley

The structure is manufactured with heavy tubular sections, with modular design. The trolley travels on two elevated rails on the wash bay, which is driven by two geared motors. The control of the Gantry can be Automatic via the Programmable Logic Controller (PLC) or Manual using the Operator’s Panel. The Gantry carries various systems and it optically senses the vehicle and its dimensions and provides feedback to the PLC and operator’s Panel. 
Pre Wash Arch

This is special spray arch, equipped with low discharge nozzles. The Pre Wash Arch sprays water initially over the vehicle to soak the hard mud stains, salt deposits, bird droppings, etc. 
Chemical Spray System / Soap System

KKE 402 HP Bus Wash System can spray any dirt removing chemical which in chemically neutral. Once the chemical / soap is sprayed, some delay is given to penetrate into the dirt.  
High Pressure Washing Arch

KKE 402HP Bus Wash Model uses high pressure jets. These jets strike the bus surface at high pressure and remove the dirt. The High Pressure Washing Arch is mounted on the gantry with stainless steel nozzles. 
Contour following Horizontal Arch

The horizontal bank of nozzles, follows the contour of the bus. The horizontal bank maintains safe distance from the bus surface. The water jets adjust their angle according to the vehicle, i.e. at the beginning; the jets face the wind shield for better cleaning action and so on.

The contour following system uses combination of number of optical sensors, which makes it highly reliable and safe. The contour following feature can be turned off by the operator through the Operators’ Panel, keeping the horizontal nozzles at the topmost position.

 
Wheel Guides

Wheel Guides Wheel guides help to position the trucks to be washed at correct place at the wash bay, hence ensuring safety of the equipment as well as the truck. 
High Pressure Nozzles for Wheel Cleaning

Special high pressure nozzles remove hard to clean areas near the wheels. Special High discharge nozzles are placed at the wheel level which cover the entire wheel surface and clean the wheels and area behind the wheels. 
High Pressure Under Chassis Wash System

High Pressure Under Chassis Wash System

Under Chasis wash takes place at the entry of the wash bay. The under chassis wash uses the same water pump, that for the main high pressure arch. It consists of network of special high impact nozzles, which remove dirt effectively from the bottom surface. The Under Chassis Wash System is controlled from the Operator’s Panel. It can set to two modes, they are :-

Automatic and
Manual.

When the system is switched to Automatic Mode, the Under Chassis Wash system gets activated automatically as the vehicle enters and is deactivated as soon as the complete truck passes over it. The nozzles, fittings and pipes, all are made up of Stainless steel, which ensure prolonged service life. All the rotating parts use Solid State Teflon bearings, which can run in harshest environments and do not require any lubrication throughout their life.

 
Operators Panel

Operators Panel Operators Panel is easy to use and understand, user interface panel. You can select desired wash program through selector switch on operator panel. You get information about working cycle, while the equipment is washing the truck by using different programs, selected by the operator. The operator’s panel is easy to use and understand for any person. 
Computerized Control System and Intelli Wash Programs

KKE 402 HP is controlled by Programmable Logic Controller. It gives you, the versatility to accommodate tankers to trailer trucks and enables you to select Intelli wash program according to the level of dirtiness of the truck, hence saving on everything; from electricity to time. The components used while manufacturing of control system, undergo a rugged quality control to ensure continuous and reliable service at your end. The control panel is powder coated, to ensure long service life. The control system is equipped with Emergency OFF and other components to facilitate manual control of the equipment by switching ON and OFF, the switches in the Operators panel. The equipment makes use of Optical Switches, Inductive switches to guide the control system in its operation. The different gantry speeds are selectable. 
Energy Chain

KKE 402 uses energy chain system which carries water pipes, pneumatic pipes, power cables and control wires. This eliminates possibility of fraying cables, pipes, etc. 

 

Optionals

Additional Length

The washable length of KKE 504 can be increased depending on your vehicle fleet. As the length of the equipment increases, the length of wheel guides, rails, pipes, power and control wires increases.

The maximum washing length of the equipment can go upto 23 m. The length of the bay would depend upon the washable length of the equipment.


Ordering Code : 402-HP.01.00
Standalone Drying System

An arch is installed at some distance from the wash bay. As the truck moves through it, the blowers start automatically and remain ON for 60 secs (depends on local conditions) or till the truck is moving through it. There are eight blowers , two on the top and three on each side.


Ordering Code : DS02 - 402 HP
Additional Spares kit for 3 years

This spares kit consists of most of the items which get worn off and may be needed to be replaced for providing uninterrupted service to your customers. It is always good to have spares rather than ordering them when they are actually required. With the spares kit, you’ll will able to avoid the downtime as you may replace the parts immediately.


Ordering Code : SK01 - 402-HP

 

Technicals

Washbay Dimensions

  Preferred Minimum
Length
12 m can be increased upto 23 m  
 
Width
2.75 m 
 
Height
3.75 m 
 

Washable Dimensions
Length
17 m  
Width
6 m 
Height
6 m 

Electrical Power

Option : 3 Phase 440 V A.C. 50 Hz.

Option : 3 Phase 380 V A.C. 50 Hz.

Option : 3 Phase 208 V A.C. 60 Hz.

 

 

Gallery

 


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Wed, 14 May 2008 1:18:17,

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